Extruded Aluminum Fence Panels represent the highest expression of aluminium fencing. Unlike panels assembled from off-the-shelf parts, these panels are produced by extruding the entire profile — rails, pickets, and even integrated brackets — as a single, continuous piece of 6063-T5 aluminium. This process eliminates weak points, improves structural integrity, and allows for custom cross-sections that would be impossible with standard fabrication. The result is a fence panel that is stronger, lighter, and more refined than conventional alternatives.

As an aluminium extruder with over 30 years of experience, Shengxin can design and produce a bespoke profile for your project. Whether you need a specific picket shape, a multi-chamber hollow rail for extra rigidity, or a profile that matches the architectural language of your building, we can extrude it in-house. Panels are then cut to your exact dimensions, welded if required, and powder coated in any RAL colour. This vertical integration gives you complete control over the look and performance of your fence.
Every extruded panel is finished to the same high standards we apply to our architectural extrusions. For a complete ready-to-install system, see our aluminum fence panels with post kit.
Features & Benefits
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Custom extruded profiles: We can design and extrude a unique profile for your fence, from simple pickets to complex multi-chamber sections that offer superior strength-to-weight ratios.
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Fewer weak points: Extruded panels are often produced with integral connections, reducing the need for welded joints and eliminating the corrosion and fatigue risks associated with traditional welded assemblies.
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Unmatched design freedom: Because we control the die design, you are not limited to standard shapes. Specify custom widths, picket profiles, rail geometries, and even integrated screw channels.
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Consistent dimensional accuracy: Extrusion ensures every panel in the order has identical cross-sectional dimensions, so your fence line stays straight and uniform over long runs.
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Durable powder coated finish: Our in-house coating lines apply a UV-stable finish tested to Qualicoat/AAMA 2604 standards, protecting your panels from corrosion, fading, and chalking.
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Lightweight and easy to install: Aluminium is naturally lightweight, and extruded panels can be optimised to reduce weight further without sacrificing strength, making handling and installation faster.
Why Extruded Panels Outperform Fabricated Panels
The manufacturing method directly affects the quality and longevity of an aluminium fence.
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Aspect
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Standard Fabricated Panels
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Extruded Panels
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Profile Design
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Limited to stock shapes
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Fully custom cross-sections
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Joint Integrity
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Rely on welds and fasteners
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Can be designed with integral connections
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Weight Optimisation
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Limited by stock material
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Multi-chamber designs reduce weight
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Dimensional Consistency
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Variable, depends on fabrication
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Very high, controlled by extrusion die
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For architectural or security applications where precision matters, extruded panels are the superior choice.
Technical Specifications
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Base Material
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6063-T5 aluminium extrusion (6061-T6 optional for high strength)
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Panel Heights
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900 mm – 2400 mm (custom heights available)
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Panel Widths
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1200 mm – 3000 mm (custom widths available)
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Surface Treatment
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Powder coating (standard); anodizing or PVDF optional
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Powder Coat Thickness
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60 – 80 microns (Qualicoat/AAMA 2604)
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Corrosion Resistance
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≥500 hours salt spray (ASTM B117)
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Applicable Standards
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Qualicoat, AAMA 2604, EN 755, ASTM B117
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For a complete enclosure with matching entrance, our fence and gate design service integrates panels, posts, and gates into one coordinated system.
Applications of Extruded Aluminum Fence Panels
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Architectural residential fencing: Architects and homeowners choose custom extruded profiles to create a fence that is truly one-of-a-kind, matching the design language of the home.
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Commercial and public spaces: Extruded panels offer the durability and precise geometry required for high-traffic areas, shopping centres, and public buildings.
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Security perimeters: Custom multi-chamber profiles provide enhanced rigidity and anti-cut performance, making extruded panels suitable for high-security enclosures.
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Coastal and harsh environments: Extruded aluminium with a premium powder coat or anodized finish is ideal for seaside and industrial locations where corrosion resistance is critical.
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Large-scale residential developments: The consistency of extruded panels ensures a uniform appearance across hundreds of units, simplifying installation and future maintenance.
Customisation & Supply Options
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Service
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Capability
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Custom Extrusion Design
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Bespoke die design for unique panel profiles, from simple pickets to complex sections
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Surface Finishing
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Powder coating in any RAL colour, anodizing, or wood grain transfer
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Matching Gates & Posts
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Extruded gates and posts to match your fence system
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Packaging & Delivery
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Protective wrapping, palletised for safe shipping
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Why Choose Shengxin for Extruded Fence Panels?
Shengxin is an aluminium extrusion specialist first. That means we do not just assemble panels from standard parts — we design and extrude the profiles ourselves. With over 30 years of experience, 35 extrusion lines, and a 5,500-ton press capacity, we can produce custom sections that other fence manufacturers simply cannot. This gives our customers access to stronger, lighter, and more distinctive fencing.
In-House Die Design
Our tooling engineers create custom dies that produce flawless profiles, backed by a library of over 500,000 moulds that may already contain the shape you need.
Heavy-Tonnage Extrusion
Presses up to 5,500 tons allow us to extrude large, thick-walled fence profiles with excellent dimensional control.
Complete In-House Finishing
Powder coating, anodizing, and PVDF lines are all on-site, ensuring a durable, colour-consistent finish on every panel.
Global Manufacturing Scale
$120 million in assets, 100,000-ton annual capacity, exports to 97 countries. We deliver extruded fencing projects of any scale.
Related Extrusion Solutions: For privacy, see our black aluminum privacy fence panels. For decorative screening, consider our aluminum screen fence panels. Our fence and gate design service can complete the ensemble. 5 container loading platforms ensure on-time dispatch.
Extruded Aluminum Fence Panels FAQ
Q: Can you create a custom fence door design to match my extruded panels?
A: Yes. We offer a full fence door design service, creating matching gates from the same extruded profiles. The gate will match the panel height, profile, and powder coat colour perfectly.
Q: What is the minimum order for custom extruded fence panels?
A: For a new custom extrusion die, the typical minimum production run is 500 kg of profile. However, if we already have a suitable die in our library, smaller quantities may be possible. Contact us with your design to discuss feasibility and MOQ.
Q: How long does it take to produce a custom extruded profile?
A: Die design and manufacturing typically take 3–4 weeks, by sample extrusion for approval. Full production can then begin. Overall lead time is usually 6–8 weeks for custom profiles.
Q: Can extruded panels be made in different colours?
A: Yes. Our powder coating lines can apply any RAL colour, and we also offer anodizing and wood grain transfer. You can specify a different colour for panels, posts, and gates if desired.
Q: Do extruded panels require special installation hardware?
A: Not necessarily. Many extruded panels can be designed with integrated screw channels or snap-fit connections that simplify installation. We supply matching brackets and stainless steel hardware as part of the system.
Custom Extruded Fence Panel Solutions
If you have a specific profile in mind or need a completely new design, Shengxin's custom extrusion service can turn your concept into a production-ready fence panel, extruded and finished to your exact specifications.
How It Works:
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Send your design — a sketch, CAD drawing, or reference photo showing the profile shape and dimensions.
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Our engineers review — we assess extrudability and suggest optimisations for strength and cost.
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Receive a quotation — including die costs, unit price, and delivery lead time.
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Approve a sample — we extrude a sample profile and produce a sample panel for your approval.
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Full production — every panel is extruded, fabricated, finished, inspected, and packed for safe delivery.
⚠️ Important Note: All panel images and dimensional drawings on this page are for reference only. Final profile geometry, dimensions, colour, and finish will be confirmed based on your approved production drawings. Please contact our team to discuss your specific requirements before placing an order.
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